Automated bag-in-box preparation for efficient bulk packaging

Bag Inserter

Product Overview

Engineered for Your Production Needs

The BI / ABI Series provides automated bag-in-box packaging preparation for bulk products, combining automatic bag making and insertion with optional case erecting and downstream bag closing.

The BI-T50 Automatic Bag Inserter is designed for already formed corrugated cases. Cases enter the machine ready for bag insertion. The system automatically forms a bag from rollstock polyethylene film, cuts it to the required length, inserts it into the case, and opens and positions the liner inside the box. The prepared case is then discharged and ready for the filling operation.

The ABI-TK50 Automatic Case Erector & Bag Inserter combines case erecting and bag insertion into a single compact 2-in-1 machine. Flat corrugated cases are automatically picked and erected, the bottom flaps are folded and sealed, and a bag is formed from rollstock film and automatically inserted and positioned inside the case. The finished bag-lined case is then ready to receive the bulk product.

Using rollstock film instead of pre-made bags can simplify material handling and provides flexibility for different bag lengths and case formats.

The systems are ideal for bulk packaging applications involving food ingredients, powders, granules, frozen products, bakery products and other loose or bulk products requiring a protective inner liner inside a corrugated case.

After product filling, an automatic bag closing system can be added as an option. Depending on the application, the downstream system can prepare and close the inner liner before the case proceeds to final case closing and sealing.

The BI / ABI Series can be supplied as standalone equipment or integrated with bulk filling systems, weighing equipment, conveyors, bag closers, case sealers, inspection systems and palletizing equipment to create a complete automated bag-in-box packaging line.

The COMBO models offer a compact L-bar sealer and shrink tunnel in one frame with high reliability which makes it a very popular product

Simple and easy to use machine with a user friendly interface to cover a vast range of packaged products: cosmetic, pharmaceutical, food, beverage, industrial product. Single or multipack products are manually loaded on the working table. The ergonomic sealing arm covers the heating element which creates the perfect seal. The motorized conveyor eases the product transfer into the heat chamber for the ultimate package.The integrated heat tunnel features a top, bottom and side heated air flow, twin blowers, teflon mesh belt that are all controlled with the SATU digital keypad

Key Attributes

  • Automatic bag insertion
  • Bag formed from rollstock film
  • ABI-TK50 integrated 2-in-1 system
  • BI-T50 for pre-formed cases
  • Automatic case erecting available
  • Consistent bag positioning
  • Optional bag closing after filling
  • Complete bulk packaging integration
See Our Equipment in Action
BI / ABI Series

Technical Features

Customer Success

Success Stories

Real-world examples of how Saturn Packaging automation has transformed production lines across the Food & Beverage industry.
Bakery & Snacks

BreadCo Manufacturing

Challenge: High-speed wrapping of fresh bread without product deformation. Solution: Integrated flow wrapping line with low-backpressure buffering. Result: 25% increase in line efficiency.

Dairy & Cheese

DairyFresh Inc.

Challenge: Cold-chain handling of liquid cartons. Solution: NEMA 4X rated robotic pickers. Result: 40% reduction in manual labor and improved line safety.

Beverages

PureBeverage Group

Challenge: High-speed bundling of PET bottles. Solution: Continuous-motion shrink bundler. Result: 15% reduction in film usage and 30% increase in throughput.